Booth: S-9059 Pavilion: Metal Cutting
171 Corporate Woods Parkway
Vernon Hills, IL 60061
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Fuji's Completely Innovative DLFn Modular Machining Line
At this year’s IMTS show, Fuji Machine will unveil its completely innovative DLFn Modular Machining Line.
The DLFn’s revolutionary approach to flexible line configuration allows for easy addition or changeover of modules for extreme efficiency. Sleek, uniformly designed modules come together to form a compact footprint that occupies less than half the space of a conventional machining line. Up to 10 modules can be combined to form a maximum 14 ¾ ft (4.5 m) line. Two modules form a 3 ft (.9 m) line, four modules form 6 ft (1.8 m) line and eight modules form a 11 ¾ ft (3.6 m) line.
Essentially a miniature factory, the DLFn efficiently takes a workpiece from raw material to finished part. Raw materials enter the DLFn for operations including stocking and orientation, turning, auto gauging, drilling, milling, deburring and part washing, and then exit as a finished part. The DLFn’s internal work handling units allow for fully automatic line configurations. Work removal is performed in 5.8 seconds load/unload. In addition, the DLFn operates with an improved takt time over other lines.
Swapping out modules and machining operations is quick and easy; simply pull out one module and replace it with another. Switch from drilling to turning to deburring to measuring to cleaning a part and more by simply pulling out one module and replacing it with another. Two machine modules can be set on one standardized base module, allowing for flexible processing. The pull out design of the DLFn also allows for convenient access during maintenance.
The DLFn module, conveyance unit and all peripherals are operated by Fuji’s original and easy to use UNICORN Controller.
Machine specifications are as follows: module pull out distance is 27.56” to front area, base weight is 1100 lbs, carrying capacity is 5  + 5 , loading device is linear axis + rotating axis, maximum part size is ø 11.81”, maximum swing is ø 12.2” and maximum spindle speed is 4,000 rpm.
As a leader in offering automated machines, Fuji has remained committed to creating, developing, and manufacturing equipment that provides reliable solutions for their customers to succeed and be productive. For maximum consistency and efficiency in automated manufacturing, Fuji offers personalized engineering solutions based on over 50 years of experience. Meet your production schedules and profit goals with Complete Automation Solutions From One Trusted Source: Fuji.
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